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Trapping carbon with rocks

March 25, 2025 By EarthWise Leave a Comment

Many experts say that combating global warming will require both drastically reducing the use of fossil fuels and permanently removing billions of tons of CO2 already in the atmosphere.  Developing practical, large-scale technologies for carbon removal is a significant challenge.

There is a nearly inexhaustible supply of minerals that are capable of removing carbon dioxide from the atmosphere, but they don’t do it quickly enough to make a significant dent in the ever-growing supply in the atmosphere.  In nature, silicate minerals react with water and atmospheric CO2 to form minerals in the process called weathering.  But this chemical reaction can take hundreds or even thousands of years.

Researchers at Stanford University have developed a new process for converting slow-weathering silicates into much more reactive minerals that capture and store carbon quickly.  The new approach resembles a centuries-old technique for making cement.  They combine calcium oxide and another common mineral containing magnesium and silicate ions in a furnace.   The result are new materials that, when exposed to water, quickly trap carbon from the atmosphere.

In their experiments, the carbonation process took weeks to months to occur, thousands of times faster than natural weathering.

The idea would be to spread these materials over large land areas to remove CO2 from the air.  Meaningful use for trapping carbon would require annual production of millions of tons.  But the same kiln designs used to make cement could produce the needed materials using abundant minerals found in many places.  In fact, the required minerals are often common leftover materials – or tailings – from mining.

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Scientists discover low-cost way to trap carbon using common rocks

Photo courtesy of Renhour48 via Wikimedia.

Earth Wise is a production of WAMC Northeast Public Radio

Thermal batteries for heavy industry

January 3, 2025 By EarthWise Leave a Comment

Researchers are developing thermal batteries for heavy industry

Heavy industries like cement, steel, chemicals, and paper require large amounts of heat and, for the most part, that heat comes from burning fossil fuels.  Other sectors of the economy have been making progress in reducing carbon emissions, but heavy industry has not found easy answers for supplying the heat it needs for manufacturing.

Researchers at MIT have developed a way to supply heat that only uses electricity, which in principle can come from carbon-free sources.  The idea is to use thermal batteries.  These are basically an electrically conductive equivalent of ceramic firebricks, which have been used to store heat for centuries in fireplaces and ovens.

A spinout company called Electrified Thermal Solutions has demonstrated that its firebricks can store heat efficiently for hours and release it by heating air or gas up to 3,272 degrees Fahrenheit. 

The firebrick arrays are contained in insulated, off-the-shelf metal boxes.  The standard system can collect and release about 5 megawatts of energy and store about 25 megawatt-hours.  The thermal battery can run hotter and last longer than any other electric heating solution on the market.

Using this technology can be a way to take advantage of the low cost of electricity in off-peak hours.  In the so-called wind belt in the middle of the U.S., electricity prices can even be negative at times.  Using the firebrick technology – called the Joule Hive Thermal Battery – it can be possible to provide industrial heating capability at very competitive prices, and that doesn’t even factor in the positive climate impact.

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Decarbonizing heavy industry with thermal batteries

Photo, posted April 19, 2019, courtesy of Hans M. via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Giant batteries in the Earth

December 23, 2024 By EarthWise 1 Comment

The wind and the sun are inexhaustible sources of energy, and we are tapping into them to produce electricity at a growing rate around the world.  But neither of them is always available when we need them.  When the sun isn’t shining and the wind isn’t blowing, they don’t work.

An opposite problem also exists.  When our energy needs are low, but it is sunny or windy, solar and wind power are all dressed up with nowhere to go.  Energy storage is the answer to both of these problems.   When there is excess generation, store the energy for later use.  When there is need for energy and not enough is being generated, tap into the energy that is stored.

Giant banks of lithium-ion batteries are the rapidly growing form of energy storage, and they are increasingly providing resilience in the electric grid.  But battery storage is short-term energy storage.  Even the largest battery banks can only provide a few hours of electricity. 

So, there is a real need for “long-duration energy storage” – systems that provide at least 10 hours of backup power and sometimes much more – for the grid to be fully reliable.

Pumped hydro storage, which uses water from elevated reservoirs to drive turbines, has been around for a long time.  Historically, this is the largest form of energy storage in the world.  Other methods include pumping compressed air into underground caverns or lifting massive blocks into elevated positions.  All of these techniques use excess electricity to place things like water, air, or cement into a position where they can be used to drive electrical generators.

The grid of tomorrow will store energy in giant battery banks, but also in the ground, in reservoirs, and in large structures.

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How giant ‘batteries’ in the Earth could slash your electricity bills

Photo, posted March 21, 2024, courtesy of Sandra Uecker/USFWS via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Capturing hot carbon dioxide

December 13, 2024 By EarthWise Leave a Comment

Researchers are developing new methods to capture hot carbon dioxide

Decarbonizing industries like steel and cement is a difficult challenge.  Both involve emitting large amounts of carbon dioxide both from burning fossil fuels and from intrinsic chemical reactions taking place.  A potential solution is to capture the carbon dioxide emissions and either use them or store them away.  But this sort of carbon capture is not easy and can be quite expensive.

The most common method for capturing carbon dioxide emissions from industrial plants uses chemicals called liquid amines which absorb the gas.  But the chemical reaction by which this occurs only works well at temperatures between 100 and 140 degrees Fahrenheit.  Cement manufacturing and steelmaking plants produce exhaust that exceeds 400 degrees and other industrial processes produce exhaust as hot as 930 degrees.

Costly infrastructure is necessary to cool down these exhaust streams so that amine-based carbon capture technology can work. 

Chemists at the University of California, Berkeley, have developed a porous material – a type of metal-organic framework – that can act like a sponge to capture CO2 at temperatures close to those of many industrial exhaust streams.  The molecular metal hydride structures have demonstrated rapid, reversible, high-capacity capture of carbon dioxide that can be accomplished at high temperatures.

Removing carbon dioxide from industrial and power plant emissions is a key strategy for reducing greenhouse gases that are warming the Earth and altering the global climate.  The captured CO2 can be used to produce value-added chemicals or can be stored underground or chemically-reacted into stable substances.

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Breakthrough in capturing ‘hot’ CO2 from industrial exhaust

Photo, posted March 3, 2010, courtesy of Eli Duke via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Reducing emissions from cement

November 14, 2024 By EarthWise Leave a Comment

Reducing emissions from cement production is possible

Cement production accounts for about 7% of global carbon emissions.  It is one of the most difficult challenges for emissions reduction.  The emissions associated with producing cement come from both the energy used to provide heat for the process and from the chemical reactions that take place in the formation of cement.  Cement is an essential building block of society, and its use is not expected to decline over time.

A German company called Heidelberg Materials is embarking on an ambitious project to reduce carbon emissions from a cement plant in Norway.  They are building a facility to use absorbent chemicals to capture large quantities of carbon dioxide emitted through cement production.  More than half a ton of carbon dioxide arises from every ton of cement produced at the plant.

Once the carbon dioxide is captured it will be chilled to a liquid, loaded onto ships, and carried to a terminal farther up the Norwegian coast.  From there, it will be pumped into undersea rocks located 70 miles offshore and a mile and a half below the bottom of the North Sea.

With all of this complicated process going on, cement from the plant is likely to be quite expensive.  It might even be two or three times the price of ordinary cement.  Heidelberg Materials is counting on customers’ willingness to pay much more for cement that comes with green credentials. 

Can this be economically viable?  Heidelberg estimates that cement accounts for only about 2% of the cost of a large building project but as much as 50% of the emissions.  As a result, using carbon-free cement could be a relatively inexpensive way for builders to reduce emissions.

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Cement Is a Big Polluter. A Plant in Norway Hopes to Clean It Up.

Photo, posted May 7, 2016, courtesy of Phillip Pessar via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

An electric reactor for industry

September 17, 2024 By EarthWise Leave a Comment

The industrial sector accounts for nearly a third of greenhouse gas emissions in the US, which is more than the annual emissions from cars, trucks, and airplanes combined.  These emissions primarily come from burning fossil fuels to produce goods from raw materials as well as from the chemical reactions associated with production.  Many industrial processes require very high temperatures that are not easily achieved other than by burning fossil fuels.

Researchers at Stanford University have developed and demonstrated a new kind of thermochemical reactor that can generate the huge amounts of heat required for many industrial processes that runs on electricity rather than the burning of fossil fuels.  The researchers claim that the design is also smaller, cheaper, and more efficient than the fossil fuel technology it would replace.

Standard industrial thermochemical reactors burn fossil fuel to heat a fluid that is piped into the reactor, much like the way home radiators work, albeit at far higher temperatures.  The new reactor uses magnetic induction, similar to the way that induction cooktops work.  Heat is transferred by inducing a current into materials that heat up as the current flows.

A proof-of-concept demonstration powered a chemical reaction called the reverse water gas shift reaction and resulted in more than 85% efficiency.  The reaction in question converts carbon dioxide into a valuable gas that can be used to create sustainable fuels. 

The Stanford researchers are working to scale up their new reactor technology and expand its potential applications.  They are working on designs for reactors for capturing carbon dioxide and for manufacturing cement. 

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Electric reactor could cut industrial emissions

Photo, posted October 30, 2022, courtesy of Helmut via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Seashells inspire better concrete

July 10, 2024 By EarthWise Leave a Comment

Seashells inspiring better concrete

Mother of pearl – also known as nacre – is a natural material found in certain seashells such as those of oysters and abalone.  On the microscopic level, it consists of hexagonal tablets of the hard mineral aragonite glued together by a soft biopolymer.  The aragonite gives nacre its strength, and the biopolymer adds flexibility and crack resistance. 

Scientists at Princeton University have developed innovative composite materials inspired by nacre by utilizing conventional construction materials like Portland cement paste combined with a limited amount of polymer.  The new material consists of alternating layers of cement paste sheets with the highly stretchable polymer polyvinyl siloxane.

The materials were subjected to bending tests to evaluate crack resistance or fracture toughness.  Three different versions of the material were tested that used different ways of interposing the polymer layers.  The new materials were compared with similar structures composed entirely of cement.

The concrete-only samples were brittle, breaking suddenly and completely upon reaching their failure point.  The samples with alternating cement and polymer layers demonstrated increased ductility and resistance to cracking. 

By fully mimicking the structure of nacre – using completely separated hexagonal cement tablets – the researchers demonstrated materials with 19 times the ductility and 17 times the fracture toughness of cement while retaining nearly the same strength as solid cement samples.

Engineered materials inspired by nature could eventually help increase the durability of a wide range of brittle ceramic materials, from concrete to porcelain.

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From seashells to cement, nature inspires tougher building material

Photo, posted January 2, 2016, courtesy of Yantra via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Recycling cement

June 21, 2024 By EarthWise Leave a Comment

Recycling concrete may have a future

Concrete is the second-most-used material on the planet.  Only water is used more.  Producing concrete is responsible for 7.5% of human-produced carbon dioxide emissions.  So, finding a cost-effective way to reduce these emissions is a major challenge in the face of ever-growing global demand for concrete.

Researchers at Cambridge University have found that used cement is an effective substitute for lime flux, which is an essential material used in steel recycling that results in a waste product called slag.  When lime is replaced with used cement, the end product instead is recycled cement that can be used to make new concrete.

The process does not add any significant costs to concrete or steel production and significantly reduces the emissions associated with both.

Concrete is made from sand, gravel, water, and cement.  Cement is made by a process called clinkering, in which limestone and other materials are heated to 2,600 degrees Fahrenheit.  The process converts the materials into cement but releases large amounts of CO2 as limestone decarbonates into lime. 

Cambridge researchers found that using cement clinker and iron oxide instead of lime works well in steel recycling.  Crushing old concrete and taking out the sand and stone results in a cement that is reactivated by the recycling furnace to produce a material with excellent properties. 

Recent tests by the Materials Processing Institute showed that recycled cement can be produced at scale in an electric arc furnace.  Ultimately, this method could produce zero emission cement if the electricity for the furnace comes from renewable sources.

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Cement recycling method could help solve one of the world’s biggest climate challenges

Photo, posted July 18, 2011, courtesy of Kenta Mabuchi via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Gravity storage on the grid

June 4, 2024 By EarthWise Leave a Comment

For the past several years, the Swiss-based company Energy Vault has been developing an energy storage system based on the principle of using mechanical devices to lift heavy concrete blocks into stacks using power generated by wind turbines or other renewable sources.  When energy is needed, the blocks are lowered back to the ground, spinning generators in the process.

The principle of storing energy in the form of gravitational potential energy is the most widely used form of energy storage in existence but usually works by pumping water into a reservoir at higher elevation and then letting the water come back down when energy is needed.

Energy Vault has built a grid-scale 100 MWh gravity storage system in Rudong China.  It has now been successfully tested with charging and discharging and has been commissioned. Pending final provincial and state approvals, it will be the world’ first commercial, utility-scale non-pumped hydro gravity energy storage system.

The Rudong project teamed Energy Vault with environmental management company CTNY and Atlas Renewable.  Energy Vault has extended its license agreement with Atlas Renewable to 15 years.  CTNY has announced plans for eight additional deployments of the Energy Vault gravity storage system across China, representing more than 3.7 GWh of energy storage.

Energy Vault’s technology has attracted a fair amount of skepticism from parts of the energy community based on the environmental burdens of concrete as well as durability issues.  It appears the technology will have significant real-world testing in China, which should provide unambiguous answers to everyone’s questions.

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Energy Vault Announces Successful Testing and Commissioning of First EVx 100 MWh Gravity Energy Storage System by China Tianying, Extension of Atlas Renewable Licensing Agreement to 15 Years

Photo, posted December 21, 2018, courtesy of Nancy Winfrey via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Carbon-Negative Concrete | Earth Wise

June 6, 2023 By EarthWise Leave a Comment

Researchers exploring a carbon-negative concrete

Concrete is a mainstay of modern civilization.  The world produces more than 4 billion tons of it each year and the process requires high temperatures, mostly obtained by burning fossil fuels.  The chemical reactions that produce concrete also produce large amounts of carbon dioxide.  In all, cement production is responsible for about 8% of total global carbon emissions by human activities.

This situation is the impetus for a wide range of research activities aimed at reducing the environmental impact of concrete production.  Researchers at Washington State University have recently developed a way of making carbon-negative concrete: a recipe for concrete that absorbs large amounts of carbon dioxide.

There have been attempts in the past to add biochar to concrete.  Biochar is a type of charcoal made from organic waste that sucks up carbon dioxide from the air.  In earlier attempts, even adding 3% of biochar would dramatically reduce the strength of the concrete.

The WSU researchers found that treating biochar with concrete washout wastewater makes it possible to add much more biochar to concrete without reducing its strength.  Mixing it with biochar adds calcium, which induces the formation of the mineral calcite, which in turn strengthens the concrete.

The researchers were able to add up to 30% biochar to their cement mixture.  Within a month, the resultant concrete was comparable in strength to ordinary concrete.  But at the same time, the biochar was able to absorb up to 23% of its weight in carbon dioxide from the air.  The new concrete is potentially the most environmentally friendly concrete ever developed.

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Researchers develop carbon-negative concrete

Photo, posted January 31, 2012, courtesy of Michael J. Nevins / U.S. Army Corps of Engineers via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Concrete And Carbon | Earth Wise

May 8, 2023 By EarthWise Leave a Comment

How to reduce the carbon emissions associated with concrete

After water, concrete is the world’s second most consumed material.  It is the cornerstone of modern infrastructure.  Its production accounts for 8% of global carbon dioxide emissions.  The carbon dioxide is a result of chemical reactions in its manufacture and from the energy required to fuel the reactions.

About half of the emissions associated with concrete come from burning fossil fuels to heat up the mixture of limestone and clay that ultimately becomes ordinary Portland cement.  These emissions could eventually be eliminated by using renewable-generated electricity to provide the necessary heat.  However, the other half of the emissions is inherent in the chemical process.

When the minerals are heated to temperatures above 2500 degrees Fahrenheit, a chemical reaction occurs producing a substance called clinker (which is mostly calcium silicates) and carbon dioxide.  The carbon dioxide escapes into the air.

Portland cement is then mixed with water, sand, and gravel to produce concrete.  The concrete is somewhat alkaline and naturally absorbs carbon dioxide albeit slowly.  Over time, these reactions weaken the concrete and corrode reinforcing rebar.

Researchers at MIT have discovered that the simple addition of sodium bicarbonate (aka baking soda) to the concrete mixture accelerates the early-stage mineralization of carbon dioxide, enough to make a real dent in concrete’s carbon footprint.  In addition, the resulting concrete sets much more quickly.  It forms a new composite phase that doubles the mechanical performance of early-stage concrete.

The goal is to provide much greener, and possibly even carbon-negative construction materials, turning concrete from being a problem to part of a solution.

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New additives could turn concrete into an effective carbon sink

Photo, posted April 4, 2009, courtesy of PSNH via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Coastal Land Reclamation | Earth Wise

April 3, 2023 By EarthWise Leave a Comment

People are artificially expanding the coastlines of cities by extending industrial ports and creating luxury residential waterfronts.  Major cities have added 900 square miles to their coastlines just since 2000. 

A recent study published in the journal Earth’s Future made use of satellite imagery to analyze land changes in 135 cities with populations of at least 1 million.  But population growth is not the only driver of coastal land reclamation.  It is popular in places that are eager to enhance their reputation and promote revenue growth.

At present, coastal land reclamation is most common in the Global South, where many economies are growing. In the past, the Global North dominated the use of coastal land construction.

The largest additions to land area occurred in China, Indonesia, and the United Arab Emirates.  Port extension is the most common reason for development.  Shanghai alone has added 135 square miles of land.

New land is typically created by piling sediments in the ocean, building cement sea walls and structures to contain sediments or cement, or sometimes filling in wetlands and other shallow areas of water near the coast.  The ecological impacts of reclamation are immense and, unfortunately, are not always considered.  Projects affect both the local ecosystems as well as those of the places where fill materials are obtained.

Industrialization and the need for urban space have driven much coastal reclamation.  Some projects, such as the palm-tree-shaped artificial islands of Dubai, are essentially for prestige.  Some cities, including Shanghai, are building new land in consideration of future sea level rise.

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New Land Creation on Waterfronts Increasing, Study Finds

Photo, posted October 15, 2010, courtesy of Werner Bayer via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Cheaper Carbon Capture | Earth Wise

March 7, 2023 By EarthWise Leave a Comment

Scientists developing a new system to capture carbon more cheaply

As the years roll by without sufficient progress in reducing carbon dioxide emissions, the need for technologies that can capture CO2 from its sources or remove it from the air becomes stronger and stronger.  People have developed various ways to capture carbon dioxide, but to date, they generally suffer from some combination of being too costly or not being able to scale up to the necessary magnitude.

Scientists at the Pacific Northwest National Laboratory in Richland, Washington recently announced the creation of a new system that they claim is the least costly to date that captures carbon dioxide and turns it into a widely-used chemical: methanol.

Technologies that simply capture carbon dioxide that then needs to be stored in some secure location are difficult to implement from a cost perspective.  The PNNL researchers believe that turning CO2 into methanol can provide the financial incentive for widespread implementation.   Methanol can be used as a fuel, a solvent, or an important ingredient in plastics, paint, construction materials, and car parts.

The system is designed to be installed in fossil fuel-fired power plants as well as cement and steel plants.  Using a capture solvent developed by PNNL, the system grabs carbon dioxide molecules before they are emitted and converts them into methanol. Creating methanol from CO2 is nothing new, but capturing the carbon dioxide and converting into methanol in one continuously flowing system is new.

More work is needed to optimize and scale the process and it may be several years before it is ready for commercial deployment.

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Scientists Unveil Least Costly Carbon Capture System to Date

Photo, posted November 25, 2022, courtesy of Massachusetts Department of Environmental Conservation via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Carbon Capture: Solution Or Band-Aid? | Earth Wise

July 13, 2022 By EarthWise Leave a Comment

Can carbon is part of the solution to climate change

The idea of capturing the CO2 emissions from industry and locking them up is nothing new.  It’s been going on for decades in some places.  Norway’s state-owned oil company Equinor has been holing away a million tons of CO2 a year for a long time.  But overall, CCS – carbon capture and storage – has had very limited use.  As of last year, there were only about 30 large-scale projects in operation around the world, capturing only 0.1% of global emissions.

There is now growing interest in CCS and many new projects are underway.  A combination of rising carbon prices in Europe, tax breaks for CCS in the US, national net-zero targets, and the increasing need to ramp down global emissions are all driving rising CCS activities. 

While recent reports from the Intergovernmental Panel on Climate change still claim that it is possible to remain below 2 degrees Celsius of warming without using carbon capture, there is growing belief that it may be necessary given the present pace of the transition away from fossil fuels.

Two industries that together produce about 14% of global CO2 emissions are cement and steel.  These are both industries for which it is difficult to eliminate emissions regardless of the energy sources used. CCS may be the best approach to reducing their emissions.

But there is considerable pushback against CCS.  The concern is that CCS is primarily a way to delay decarbonization.  It encourages various industries to continue to use fossil fuels instead of shifting away from them.  Nonetheless, CCS no doubt has its place as part of the solution to climate change.

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Solution or Band-Aid? Carbon Capture Projects Are Moving Ahead

Photo, posted June 5, 2022, courtesy of Mark Dixon via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

Carbon Dioxide Levels Higher Again | Earth Wise

July 5, 2022 By EarthWise Leave a Comment

The National Oceanic and Atmospheric Administration reported that carbon dioxide levels measured in May at the Mauna Loa Observatory reached a value of 421 parts per million.  This is 50% greater than pre-industrial levels and is in a range not seen on earth for millions of years.

Before the Industrial Revolution, CO2 levels fairly steadily measured around 280 parts per million, pretty much for all 6,000 years of human civilization.  Since the Industrial Revolution began in the 18th century, humans have generated an estimated 1.5 trillion tons of CO2 pollution, much of which will continue to warm the atmosphere for thousands of years.

The present levels of carbon dioxide are comparable to those of an era known as the Pliocene Climatic Optimum, which took place over 4 million years ago. 

The bulk of the human-generated carbon dioxide comes from burning fossil fuels for transportation and electrical generation, from cement and steel manufacturing, and from the depletion of natural carbon sinks caused by deforestation, agriculture, and other human impacts on the natural environment.

Humans are altering the climate in ways that are dramatically affecting the economy, infrastructure, and ecosystems across the planet.  By trapping heat that would otherwise escape into space, greenhouse gases are causing the atmosphere to warm steadily, leading to increasingly erratic weather episodes ranging from extreme heat, droughts, and wildfires, to heavier precipitation, flooding, and tropical storm activity.

The relentless increase of carbon dioxide measured at Mauna Loa is a sober reminder that we need to take serious steps to try to mitigate the effects of climate change.

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Carbon dioxide now more than 50% higher than pre-industrial levels

Photo, posted December 20, 2016, courtesy of Kevin Casey Fleming via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

Reducing Emissions From Cement Manufacturing | Earth Wise

December 7, 2021 By EarthWise Leave a Comment

How to reduce the emissions from manufacturing cement

Cement is the basic ingredient of concrete, which is the most widely used construction material in the world.  About 8% of global carbon dioxide emissions are associated with cement production.

More than half of these emissions come from making clinker, which is a major component of cement produced by heating ground limestone and clay to a temperature of over 2500 degrees Fahrenheit.  Some of the emissions come from burning fossil fuels to heat the materials, but much of them come from the chemical reaction that creates the clinker.

The Portland Cement Association, which represents 92% of US cement manufacturing capacity, has recently released its “Roadmap to Carbon Neutrality”, which lays out a plan to reach carbon net zero across the cement and concrete value chain by 2050.

The plan includes the greater use of alternative fuels to reduce emissions from energy use.  It also involves the adoption of newer versions of cement such as Portland limestone cement, which reduces CO2 levels.  The industry has already reduced emissions by some shifting to Portland limestone cement, but it still only represents a small fraction of cement production.

The most significant strategy would be the adoption of carbon capture, utilization, and storage (or CCUS) technologies.  The idea is to capture the CO2 generated in the production of clinker and inject it into the fresh concrete.  It would actually be permanently sequestered in the concrete and would not be released even if a structure is demolished in the future.

It will take a combination of technologies and initiatives for the cement industry to reduce its emissions.  Fortunately, the industry appears to be committed to that goal.

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US cement manufacturers release their road map to carbon neutrality by 2050

Photo, posted March 26, 2014, courtesy of Michael Coghlan via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

Decarbonizing The Most Polluting Heavy Industries | Earth Wise

November 23, 2021 By EarthWise Leave a Comment

how to decarbonize the most polluting industries

The production of steel, cement, and ammonia accounts for about 20% of the carbon dioxide humans pour into the atmosphere.  Modern cities are largely constructed from concrete and steel and most of our food is grown using fertilizer made from ammonia. 

The most widely discussed solutions to decarbonizing these industries are green hydrogen and carbon capture and storage or CCS.

Steel manufacture is responsible for 11% of society’s emissions.  Most production starts by burning coal in a blast furnace. Using CCS could reduce emissions from burning the coal.  But the blast furnace could be eliminated entirely by the use of electrolysis to produce the pure iron needed to make steel.  This would be extremely energy-intensive but using a low-carbon source like green hydrogen could greatly reduce the emissions from making steel.

Ammonia is made by producing hydrogen from natural gas and then combining it with atmospheric nitrogen.  Both the hydrogen production and ammonia synthesis are energy intensive.  Using green hydrogen would eliminate emissions from the hydrogen production itself and new research on catalysts aims at lower-temperature, less-energy intensive ammonia synthesis.

Decarbonizing cement manufacturing is perhaps the toughest challenge.  Cement is made in a high-temperature kiln, typically heated by burning fossil fuels.  The process converts calcium carbonate and clay into a hard solid called clinker.  The main byproduct of that is even more carbon dioxide.  Burning green hydrogen and capturing carbon emission are about the best hope for reducing cement manufacturing emissions.

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Can the World’s Most Polluting Heavy Industries Decarbonize?

Photo, posted June 30, 2009, courtesy of Portland Bolt via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

An Incentive For Carbon Capture | Earth Wise

April 1, 2020 By EarthWise Leave a Comment

Convincing industries to reduce their carbon dioxide emissions has not been easy.  Many approaches have been debated, including carbon taxes, carbon tax-and-trade schemes, and passing a giant Green New Deal.  Most economists agree that putting a price on carbon is likely to be the most effective approach.

But there is already in place an adjustment to the US tax code that is more of a carrot than a stick.  It is a tax credit that is designed to make capturing CO2 a financial winner for a number of high-emitting industries.  The credit, called 45Q, was enacted in February 2018.

The 45Q credit earns industrial manufacturers $50 per metric ton of CO2 stored permanently or $35 per ton if the CO2 is put to use.  An earlier credit for capturing carbon dioxide was limited to only $20 per metric ton and was capped at 75 million tons.  Some large fossil fuel companies did make use of the earlier credit.

The new version does not have a cap, but to qualify, companies need to start constructing carbon-capture facilities within 7 years and have 12 years to claim their money.

Companies with emission-intensive operations are busy figuring out how to take advantage of the credit.  These include cement makers, steel and power plants, corn ethanol producers, and ammonia plants.

Because the credit mandates that companies start constructing their carbon-capture facilities within seven years, most companies will tend to rely on mature technologies.  But the tax credit should also drive demand for next-generation carbon-capture technologies, of which there are many under development.  Saving lots of money on taxes is likely to lure US companies to capture carbon dioxide.

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45Q, the tax credit that’s luring US companies to capture CO2

Photo, posted October 2, 2014, courtesy of Sask Power via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

Conspicuous Consumption

February 6, 2020 By EarthWise 2 Comments

human consumption and the circular economy

Human civilization consumes vast amounts of material.   The Circle Economy think tank actually puts some numbers on it.  According to their latest report, the amount of material consumed by humanity has passed 100 billion tons every year.  So, on average, every person on Earth uses more than 13 tons of materials per year.

That number has quadrupled since 1970, which is far faster than the population, which has only doubled during that time.  In the past two years alone, consumption has jumped by more than 8%.  While this has been going on, the proportion being recycled has been falling.

Of the 100 billion tons of materials, half of the total is sand, clay, gravel, and cement used for building, along with other minerals used for fertilizer.  Coal, oil and gas make up 15% and metal ores 10%. The final quarter are plants and trees used for food and fuel.  About 40% of all materials are turned into housing.  A third of the annual materials consumed remain in use, such as in buildings or vehicles.  But 15% is emitted into the atmosphere as greenhouse gases and a third is treated as waste.

The global emergencies of climate change and disappearing wildlife have been driven by the unsustainable extraction of fossil fuels, metals, building materials, and trees.  The authors of the report warn that if we continue to treat the world’s resources as limitless, we are heading for a global disaster.

The Circle Economy think tank promotes the idea of a circular economy in which renewable energy supports systems where waste and pollution are reduced to zero.  Some nations are taking steps towards circular economies, while others are not.  This is a problem we can’t allow to be unaddressed.

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World Consumes 100 Billion Tons of Materials Every Year, Report Finds

Photo, posted March 13, 2015, courtesy of Joyce Cory via Flickr.

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Extreme Heat From Solar Power | Earth Wise

January 23, 2020 By EarthWise Leave a Comment

Renewable sources are playing a growing role in meeting our energy needs, but one place where they have continued to fall short is in industrial processes that require extreme heat.  These include the cement, steel, and glass industries, among others.  These industries account for a significant amount of CO2 emissions because the most effective way to reach the necessary temperatures continues to be combustion of fossil fuels.  The cement industry alone accounts for 7% of global emissions and the need for cement continues to grow.

A previously stealthy startup company backed by Bill Gates and fellow billionaire Soon-Shiong has made a breakthrough in the area of using solar energy to achieve high temperatures.  The company, called Heliogen, has created a solar oven that is capable of generating heat above 1800 degrees Fahrenheit, which is enough for high-temperature industrial processes.

The Heliogen technology uses concentrated solar power to generate heat.  Concentrated solar power uses arrays of mirrors to reflect sunlight and focus it to a single point.  That technology is not new;  there are systems that use it to produce electricity and, to some extent, heat for industry.  But it could not achieve high enough temperatures for producing cement or steel.

The new system uses computer vision software, automatic edge detection and other sophisticated technologies to focus the sun’s rays far more finely than ever before and thereby generate far higher temperatures at the focal point.

Heliogen is now focused on demonstrating how the technology can be used in a large-scale application, such as cement-making.  The selling points to industry are that not only will there be no emissions generated, but that the fuel needed to obtain their extreme heat will be free.

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Secretive energy startup backed by Bill Gates achieves solar breakthrough

Photo courtesy of Heliogen.

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