permeability

We are all familiar with the grout that is used for tiles in our homes. We are less familiar with grout that is used to stabilize the soil beneath buildings. Grouting is a process of ground improvement by injecting materials that can fill voids and cracks, strengthen and increase the bearing capacity of soil, and reduce permeability.

Traditional grouting methods have environmental downsides. Most often, silica-based chemical grouts are used, and they are produced through energy-intensive processes that contribute substantially to carbon dioxide emissions. As is the case for all materials and practices of the construction industry, developing sustainable, low-emission alternatives to conventional grouting materials has become an important priority.

Researchers from the Shibaura Institute of Technology in Japan have developed an innovative new grout material called Colloidal Silica Recovered from Geothermal Fluids. This grout material enhances soil stabilization and simultaneously reduces the environmental impact of geothermal energy harvesting.

Geothermal energy production generates large amounts of silica-rich waste fluids which creates challenges for its maintenance and disposal. The new grout repurposes this waste material thereby transforming an industrial byproduct into a valuable construction material.

The new grout material is particularly valuable in earthquake-prone regions, where soil stabilization is essential in preventing structural damage during seismic events. In addition, the grout’s superior water-sealing properties makes it ideal for underground construction projects like tunnels, subways, and basements. The new grout in an important step for the construction industry’s efforts to achieve carbon neutrality.

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From Waste to Wonder: Revolutionary Green Grout for Sustainable Construction Practices

Photo, posted July 8, 2011, courtesy of MTA Construction & Development Mega Projects via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Coal burning is still one of the primary means of generating electricity in the United States, but its use is diminishing and doing so fairly rapidly. The coal burning process produces residual, incombustible materials. One of them is fly ash, which is composed of fine, glassy, rounded particles rich in silicon, aluminum, calcium, and iron oxides. Fly ash is captured from coal plant flue gas by precipitators and bag filters. It turns out that two-thirds of this fly ash is not dumped into landfills or impoundments, but rather is put to use.

Because of its chemical and physical characteristics, fly ash can substitute for a portion of portland cement in concrete. Using this byproduct material in making cement actually reduces its cost. Beyond cost, the addition of fly ash as a so-called supplementary cementitious material or SCM improves concrete’s long-term strength and reduces porosity and permeability. It reduces the risk of thermal cracking and provides good long-term mechanical properties.

The amount of fly ash used in concrete products increased by 5% between 2011 and 2017 while the amount produced dropped by 36%. Concrete production continues to increase steadily while fly ash production is steadily dropping.

Therefore, the concrete industry is looking for alternative sources of SCM. The most obvious is the approximately 1/3 of fly ash that hasn’t been used to make concrete. Much of that is landfilled or ponded onsite at power plants. So, opportunities exist for excavating or dredging and recovering these materials.

As coal burning goes away, concrete manufacturing needs to make some changes.

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What Does the Changing Face of Electricity Production Mean for Concrete?

Photo, posted February 16, 2017, courtesy of Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

Green grout for stabilizing buildings

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Concrete Production And Diminishing Coal Burning | Earth Wise

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