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Electric Steel Furnaces | Earth Wise

August 29, 2023 By EarthWise 1 Comment

Steel was first made thousands of years ago. The discovery that heating up iron ore in a hot enough charcoal fire could purify the iron into a strong and valuable material was the start of the Iron Age. In many ways, things have changed very little since then.

Global iron and steel production accounts for 7% of society’s carbon emissions. Making steel generally involves burning coal in a blast furnace to produce the very high temperatures required to turn iron into steel. The coal is used both as a feedstock and as a fuel. Steel is made from iron and a substance called coke, which is basically coal that has been carbonized at high temperatures. Coal itself is burned to provide the high temperatures needed.

A new analysis from the Global Energy Monitor think tank shows that the global steel industry is slowly embracing electric-arc furnaces to produce the necessary heat, which is a cleaner alternative. The analysis found that 43% of forthcoming steelmaking capacity will rely on electric-arc furnaces, up from 33% last year.

According to the study, the shift to cleaner steel is not happening fast enough. To meet the emissions reductions goals of the Paris Climate Agreement, electric-arc furnaces must account for 53% of global steelmaking capacity by 2050. Based on the current plans, those furnaces would only account for 32% of total capacity by that year.

In order to meet these goals, the steel industry will need to retire or cancel about 381 million tons of coal-based manufacturing capacity and add 670 million tons of electric-arc furnace capacity.

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Steel Industry Pivoting to Electric Furnaces, Analysis Shows

Photo, posted March 3, 2012, courtesy of Jeronimo Nisa via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Metal From Plants | Earth Wise

March 31, 2020 By EarthWise 2 Comments

Large amounts of metal in soil are generally bad for plants. But there are about 700 species of plants that thrive in metal-rich soils. These plants don’t just tolerate minerals from soil in their bodies but actually seem to hoard them to ridiculous levels.

In areas where soils are naturally rich in nickel, typically in the tropics and Mediterranean basin, plants have either died off or have adapted to become nickel loving. Slicing open a tree with this adaptation produces a neon blue-green sap that is actually one-quarter nickel, which is far more concentrated than the ore that typically feeds commercial nickel smelters.

A group of researchers from the University of Melbourne and other institutions is investigating whether this phenomenon is not just interesting but might also be of real commercial value. They established a plot of land in a rural village in Borneo and have been harvesting growth from nickel-hyper accumulating plants. Every six to twelve months, a farmer shaves off one foot of growth from these plants and either burns or squeezes the metal out. After a short purification, they end up with about 500 pounds of nickel citrate, potentially worth thousands of dollars on international markets.

Phytomining – extracting minerals from hyper-accumulating plants – cannot fully replace traditional mining techniques. But the technology could enable areas with toxic soils to be made productive and might allow mining companies to use plants to clean up their former mines and waste while actually collecting some revenue.

There are other plants that suck up cobalt, zinc, and similarly crucial metals. With growing demand for metals, perhaps it is time to harvest them on the farm.

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Down on the Farm That Harvests Metal From Plants

Photo courtesy of the University of Queensland.

Earth Wise is a production of WAMC Northeast Public Radio.

Smarter Prospecting

November 18, 2019 By EarthWise Leave a Comment

The global demand for copper and gold continues to grow. Copper is widely used in building materials, plumbing, and electronics. Gold is still highly valued for jewelry and coinage, but nearly a third of the world’s gold is now used in electronics.

Both of these metals are getting increasingly difficult to find as many of the known sources have been exhausted. Companies spend millions of dollars drilling deeper and deeper in search of new deposits.

It costs about $400 to drill one meter into rock and it is not uncommon to drill to depths of one to two kilometers. So, it can cost nearly a million dollars to drill a hole that has no guarantee of success. Given that ore deposits are tiny compared with the totality of the search space, prospecting for these metals is very much like looking for a needle in a haystack.

A researcher at the University of South Australia has developed a suite of geochemical tools to more accurately target valuable mineral deposits and thereby save drilling companies millions of dollars. The goal is to have drilling for valuable minerals be faster, cheaper and more environmentally friendly.

By mapping out where key chemical elements are found in greater concentrations, the new suite of tools greatly increases the chances of finding an ore deposit at a target site and thereby greatly improve the return on investment for exploration companies. The tools have been successfully tested at an iron oxide-copper-gold deposit in the north of South Australia, leading to a four-fold increase in the known footprint of their ore body. Finding economically viable enriched ore sites can generate both revenues and jobs.

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Prospecting for gold just got a lot easier (and cheaper)

Photo, posted April 21, 2005, courtesy of Adam via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

Rare Earths From Mining Waste

May 3, 2019 By EarthWise Leave a Comment

The 17 rare earth elements have become important parts of much of modern technology. Despite their name, most of these elements are relatively plentiful in the earth’s crust, but because of their geochemical properties they are typically dispersed and not often found concentrated in minerals. As a result, economically exploitable ore deposits are uncommon. There are no significant sources in the U.S.

Rare earths play important roles in high-performance magnets, electric motors in vehicles, wind turbines, microphones and speakers, and in portable electronics like cell phones. As these applications become ever larger, the need for additional sources of rare earths increases.

Researchers at Idaho National Laboratory and Rutgers University have studied a method for extracting rare-earth elements from mining waste that could greatly increase the world’s supply of these valuable materials.

It turns out that large amounts of rare earths exist in phosphogypsum, a waste product from producing phosphoric acid from phosphate rock. The U.S. alone mined 28 million tons of phosphate rock in 2017. (Phosphoric acid is used in the production of fertilizers and other products).

The researchers estimate that more than a billion tons of phosphogypsum waste sits in piles at storage sites across the U.S. alone. World-wide, about 100,000 tons of rare earth elements per year end up in phosphogypsum waste. This compares to the total current world-wide production of rare earth oxides of 126,000 tons.

The researchers studied methods for extracting the elements from the waste. A method utilizing a common environmental bacterium showed great promise.

There are concerns about residual radioactivity and other environmental issues in dealing with the waste material, but the world’s supply of rare earth elements might become much greater based on this research.

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Critical Materials: Researchers Eye Huge Supply of Rare-Earth Elements from Mining Waste

Photo, posted June 19, 2015, courtesy of David Stanley via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.