gravel

Recycling cement

June 21, 2024 By EarthWise Leave a Comment

Concrete is the second-most-used material on the planet. Only water is used more. Producing concrete is responsible for 7.5% of human-produced carbon dioxide emissions. So, finding a cost-effective way to reduce these emissions is a major challenge in the face of ever-growing global demand for concrete.

Researchers at Cambridge University have found that used cement is an effective substitute for lime flux, which is an essential material used in steel recycling that results in a waste product called slag. When lime is replaced with used cement, the end product instead is recycled cement that can be used to make new concrete.

The process does not add any significant costs to concrete or steel production and significantly reduces the emissions associated with both.

Concrete is made from sand, gravel, water, and cement. Cement is made by a process called clinkering, in which limestone and other materials are heated to 2,600 degrees Fahrenheit. The process converts the materials into cement but releases large amounts of CO2 as limestone decarbonates into lime.

Cambridge researchers found that using cement clinker and iron oxide instead of lime works well in steel recycling. Crushing old concrete and taking out the sand and stone results in a cement that is reactivated by the recycling furnace to produce a material with excellent properties.

Recent tests by the Materials Processing Institute showed that recycled cement can be produced at scale in an electric arc furnace. Ultimately, this method could produce zero emission cement if the electricity for the furnace comes from renewable sources.

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Cement recycling method could help solve one of the world’s biggest climate challenges

Photo, posted July 18, 2011, courtesy of Kenta Mabuchi via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Concrete And Carbon | Earth Wise

May 8, 2023 By EarthWise Leave a Comment

After water, concrete is the world’s second most consumed material. It is the cornerstone of modern infrastructure. Its production accounts for 8% of global carbon dioxide emissions. The carbon dioxide is a result of chemical reactions in its manufacture and from the energy required to fuel the reactions.

About half of the emissions associated with concrete come from burning fossil fuels to heat up the mixture of limestone and clay that ultimately becomes ordinary Portland cement. These emissions could eventually be eliminated by using renewable-generated electricity to provide the necessary heat. However, the other half of the emissions is inherent in the chemical process.

When the minerals are heated to temperatures above 2500 degrees Fahrenheit, a chemical reaction occurs producing a substance called clinker (which is mostly calcium silicates) and carbon dioxide. The carbon dioxide escapes into the air.

Portland cement is then mixed with water, sand, and gravel to produce concrete. The concrete is somewhat alkaline and naturally absorbs carbon dioxide albeit slowly. Over time, these reactions weaken the concrete and corrode reinforcing rebar.

Researchers at MIT have discovered that the simple addition of sodium bicarbonate (aka baking soda) to the concrete mixture accelerates the early-stage mineralization of carbon dioxide, enough to make a real dent in concrete’s carbon footprint. In addition, the resulting concrete sets much more quickly. It forms a new composite phase that doubles the mechanical performance of early-stage concrete.

The goal is to provide much greener, and possibly even carbon-negative construction materials, turning concrete from being a problem to part of a solution.

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New additives could turn concrete into an effective carbon sink

Photo, posted April 4, 2009, courtesy of PSNH via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

The Blue Acceleration | Earth Wise

February 24, 2020 By EarthWise Leave a Comment

The oil and gas sector is the largest ocean industry. It’s responsible for about one third of the value of the ocean economy. Sand and gravel, destined for the construction industry, are the most mined minerals in the ocean. And during the past 50 years, approximately 16,000 desalination plants have popped up around the world to help supply people with an increasingly scarce commodity: freshwater.

As a result of these and other human pressures, the world’s oceans have suffered a lot over time. But according to a comprehensive new analysis on the state of the ocean, human pressure on the world’s oceans, driven by a combination of technological progress and declining land-based resources, sharply accelerated at the start of the 21st century. Scientists have dubbed this dramatic increase, which shows no signs of slowing down, the “Blue Acceleration.”

A research team from Stockholm University analyzed 50 years of data from aquaculture, bioprospecting, shipping, drilling, deep-sea mining, and more. Their findings were recently published in the journal One Earth.

While claiming ocean resources and space is not new, lead author Jean-Baptiste Jouffray from the Stockholm Resilience Centre says “the extent, intensity, and diversity of today’s aspirations are unprecedented.”

The researchers also highlight how not all human impacts on the ocean are negative. For example, offshore wind farm technology has reached commercial viability allowing the world to reduce reliance on fossil fuels.

But how can the Blue Acceleration be slowed? Since only a handful of multinational companies dominate sectors like the seafood industry, oil and gas exploitation, and bioprospecting, one idea is to have banks and other investors adopt more stringent sustainability criteria for making ocean investments.

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Human pressure on world’s ocean shows no sign of slowing

Photo, posted October 29, 2008, courtesy of Silke Baron via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.

Conspicuous Consumption

February 6, 2020 By EarthWise 2 Comments

Human civilization consumes vast amounts of material. The Circle Economy think tank actually puts some numbers on it. According to their latest report, the amount of material consumed by humanity has passed 100 billion tons every year. So, on average, every person on Earth uses more than 13 tons of materials per year.

That number has quadrupled since 1970, which is far faster than the population, which has only doubled during that time. In the past two years alone, consumption has jumped by more than 8%. While this has been going on, the proportion being recycled has been falling.

Of the 100 billion tons of materials, half of the total is sand, clay, gravel, and cement used for building, along with other minerals used for fertilizer. Coal, oil and gas make up 15% and metal ores 10%. The final quarter are plants and trees used for food and fuel. About 40% of all materials are turned into housing. A third of the annual materials consumed remain in use, such as in buildings or vehicles. But 15% is emitted into the atmosphere as greenhouse gases and a third is treated as waste.

The global emergencies of climate change and disappearing wildlife have been driven by the unsustainable extraction of fossil fuels, metals, building materials, and trees. The authors of the report warn that if we continue to treat the world’s resources as limitless, we are heading for a global disaster.

The Circle Economy think tank promotes the idea of a circular economy in which renewable energy supports systems where waste and pollution are reduced to zero. Some nations are taking steps towards circular economies, while others are not. This is a problem we can’t allow to be unaddressed.

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World Consumes 100 Billion Tons of Materials Every Year, Report Finds

Photo, posted March 13, 2015, courtesy of Joyce Cory via Flickr.

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Sand Mining And The Environment

April 2, 2019 By EarthWise Leave a Comment

In discussions of the environment, we don’t hear much about sand mining. But sand mining is the world’s largest mining endeavor, responsible for 85% of all mineral extraction. Sand and gravel are mined on a huge scale around the world. The UN estimates that the total exceeds 40 billion tons a year. Most of this activity is unregulated and unmeasured, and much of it is corrupt and environmentally destructive.

Concrete is the predominant use for sand. Every ton of cement requires six to seven tons of sand and gravel in order to make concrete. But sand also makes up 90% of asphalt on roads and it is used for land reclamation in places like Singapore. Sand is also widely used in industries such as glass manufacturing and fracking.

There are different sorts of sand. Desert sand is mostly useless for making concrete because its grains are too rounded by erosion and don’t bind well in the concrete. Marine sand is not great for concrete either because it has to be washed clean of corrosive salts.

As a result, salt miners mostly get sand from pits on land and dredged up from lakes and riverbeds. Dredging massive quantities of sand from rivers and lakes drastically alters river flow, erodes riverbanks, dries up tributaries, lowers water tables, and trashes wetlands and fisheries. In many countries, this even goes on in national parks where officials turn a blind eye to the activity. India is the world’s second-largest sand mining country (after China) and widespread illegal extraction occurs throughout the country run by highly organized and even violent “sand mafias.”

Sand mining is a huge problem and, to date, is one that is pretty much off of most people’s radar.

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The Hidden Environmental Toll of Mining the World’s Sand

Photo, posted June 3, 2017, courtesy of Andrey Talalov via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.