scrap

Recycling lithium-ion batteries

March 28, 2025 By EarthWise Leave a Comment

Lithium-ion batteries are used to power computers and cellphones and, increasingly, vehicles. The batteries contain lithium as well as various other valuable metals such as nickel, cobalt, copper, and manganese. Like other batteries, lithium-ion batteries have a finite lifetime before they can no longer perform their intended function.

Recycling lithium-ion batteries to recover their critical metals is an alternative to mining those metals. A recent study by Stanford University analyzed the environmental impact of obtaining those metals using lithium-ion battery recycling compared with mining. They found that the recycling process is associated with less than half of the greenhouse gas emissions of conventional mining. The process uses about one-fourth of the water and energy of mining new metals. North America’s largest industrial-scale lithium-ion battery recycling facility is Redwood Materials, located in Nevada, which uses a clean energy mix that includes hydropower, geothermal, and solar power.

These calculated advantages are associated with recycling batteries that have been in use. The advantages are even greater for recycling scrap: defective material from battery manufacturers.

The advantages of recycling are dependent on the sources of electricity at the recycling plant and the availability of fresh water.

At present, the U.S. recycles about half of its available lithium-ion batteries. By comparison, 99% of lead-acid batteries (like those found in cars and trucks) have been recycled for decades. As the supply of used lithium-ion batteries continues to increase, it is important for the availability of industrial-scale battery recycling to keep pace.

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Recycling lithium-ion batteries delivers significant environmental benefits

Photo, posted May 7, 2020, courtesy of Mark Vletter via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

Less coal for making steel

September 5, 2024 By EarthWise Leave a Comment

Steel is primarily produced using one of two methods: blast furnaces or electric arc furnaces. The first blast furnaces were built in the 14th century. Making steel in a blast furnace starts by melting the raw materials of iron ore, limestone, and coal at very high temperatures. The resultant reactions ultimately lead to two products: iron saturated with carbon and carbon dioxide. A second furnace reacts the liquid iron with oxygen to remove the carbon and results in steel along with even more carbon dioxide.

Making steel using an electric arc furnace is considerably less emissions-intensive and more sustainable. So-called circular steel making powered by electric arc furnaces uses electricity to melt scrap and other input materials and turn them into high-quality steel. Of course, to really minimize the emissions associated with steelmaking, the arc furnaces need to get their power from renewable energy sources.

The global steel industry is turning away from polluting coal-fired blast furnaces and towards electric arc furnaces, which now account for roughly half of all planned new steelmaking capacity. This represents real progress towards a green steel transition.

By the end of this decade, electric arc furnaces will account for more than a third of steelmaking. However, there are still plenty of new coal-based steel furnaces being built. So even as electric arc furnaces account for a greater share of steelmaking, these new coal furnaces will still drive emissions upward. Environmental advocates argue that what the steel industry needs is to make clean development a true priority and back away from coal-based developments.

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Steelmakers Increasingly Forgoing Coal, Building Electric

Photo, posted July 16, 2018, courtesy of Daniel Steelman via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

A Solar-Powered Steel Mill | Earth Wise

November 17, 2021 By EarthWise Leave a Comment

The steel industry is an essential part of modern society. Economically, the U.S. steel industry produces goods valued at more than $100 billion a year and employs more than 80,000 people. The steel industry is also a major contributor to greenhouse gas emissions. On average, 1.85 tons of CO2 are emitted for every ton of steel produced. Overall, the steel industry generates between 7 and 9% of the direct emissions that come from the global use of fossil fuel.

The industry is determined to reduce its environmental impact. Steel is 100% recyclable and indeed much of it is recycled. Over 2 billion tons of steel were produced in 2019. Meanwhile, more than 700 million tons of steel scrap are recycled each year. Recycling greatly reduces the energy impact of the steel industry.

The industry has also significantly reduced its energy usage over the years using sophisticated energy management systems and energy recovery efforts. Since 1960, the amount of energy needed to produce a ton of steel has dropped by 60%. But making steel is still very energy intensive.

Recently, Lightsource bp announced that its 300 megawatt Bighorn Solar project in Colorado will be used to allow EVRAZ’s Pueblo steel mill to be the world’s first steel mill to run almost entirely on solar power.

The solar project, which will be fully online this month, is the largest on-site solar facility in the U.S. dedicated to a single customer. (The Bighorn Solar project features 750,000 solar panels located on 1,800 acres).

The project demonstrates that even challenging industrial sectors can be decarbonized when companies work together on innovative solutions.

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Colorado steel mill becomes ‘world’s first’ to be run almost entirely on solar

Photo, posted October 16, 2017, courtesy of UC Davis College of Engineering via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio.