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Energy storage with iron-air batteries

January 24, 2025 By EarthWise Leave a Comment

The Cambridge Energy Storage Project in Cambridge, Minnesota will be the first commercial deployment of iron-air battery technology.  Developed by startup company Form Energy, the battery system will provide 1.5 MW and 150 MWh of multi-day energy storage.

Iron-air batteries are based on the principle of reversible rusting.  When discharging, the battery releases energy by breathing in oxygen from the air and converting iron metal to rust.  When charging, the battery takes up electrical current that converts rust back into iron and breathes out oxygen.

An individual iron-air battery module is about the size of a washer/dryer set and contains about 50 individual cells filled with a water-based, non-flammable electrolyte.  For a utility-scale system like that being built in Cambridge, modules are grouped together in enclosures and hundreds of enclosures grouped together in megawatt-scale power blocks.  A one-megawatt low-density system would take up about half an acre of land.  High-density systems would be capable of producing more than 3 MW per acre. 

The technology has lower costs compared to lithium-ion battery technology but may be best suited as complementary with it since lithium-ion is primarily used for short-duration energy storage while air-iron can store energy for several days.

The system is expected to be operational by late 2025.  Great River Energy, the operator of the system, plans to conduct a multi-year study to evaluate the system’s performance and potential for broader development. 

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Minnesota co-op breaks ground on multi-day energy storage project

Photo courtesy of Form Energy.

Earth Wise is a production of WAMC Northeast Public Radio

Hybrid Renewable Energy Plants | Earth Wise

November 17, 2022 By EarthWise Leave a Comment

Hybrid renewable energy systems combine multiple renewable energy and/or energy storage technologies into a single plant.  The goal is to reduce costs and increase energy output relative to separate systems taking advantage of common infrastructure and the ability of one renewable energy source having appreciable output while a second one might not at a particular time.

Recently, the largest hybrid renewable power plant in the United States was completed in rural Oregon.  The Wheatridge Renewable Energy Facility combines a wind farm, a solar array, and battery storage.

Plants that include just solar power and energy storage are also called hybrid plants, but the Wheatridge Facility is special because it includes wind power.  The facility comprises a 200-megawatt wind farm, a 50-megawatt solar array, and a 30-megawatt battery system capable of providing power for four hours.  The combined system can provide for the electricity needs of about 100,000 homes.

There are about 140 projects in the United States that combine solar and storage.  There are 14 that combine solar and wind.  There are only four plants – with the completion of Wheatridge – that have wind, solar, and storage.  

Wind and solar energy are generally complementary technologies.  Wind is usually strongest at night while solar, of course, is a daytime source of energy.  Solar and wind plants don’t need to be close together to take advantage of this, but hybrid projects benefit from needing only one grid connection and one lease for land.

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A Clean Energy Trifecta: Wind, Solar and Storage in the Same Project

Photo, posted December 27, 2015, courtesy of Gerry Machen via Flickr.

Earth Wise is a production of WAMC Northeast Public Radio

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